Product Overview
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* PCB Manufacturers including fabrication, assembly and prototyping
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* Manufacturer of laser cut metal stencils and SMD stencils
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* Instrument Manufacturers & Distributors
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Printed Circuit Boards Assembly (PCBA) Process
Step 1: Solder Paste Stenciling
The first step of PCB assembly is applying a solder paste to the board. This process is like screen-printing a shirt, except instead of a mask, a thin, stainless-steel stencil is placed over the PCB. This allows assemblers to apply solder paste only to certain parts of the would-be PCB. These parts are where components will sit in the finished PCB.
Step 2: Pick and Place
After applying the solder paste to the PCB board, the PCBA process moves on to the pick and place machine, a robotic device places surface mount components, or SMDs, on a prepared PCB. SMDs account for most non-connector components on PCBs today. These SMDs are then soldered on to the surface of the board in the next step of PCBA process.
Traditionally, this was a manual process done with a pair of tweezers, in which assemblers had to pick and place components by hand. These days, thankfully, this step is an automated process among PCB manufacturers. This shift occurred largely because machines tend to be more accurate and more consistent than humans. While humans can work quickly, fatigue and eyestrain tends to set in after a few hours working with such small components. Machines work around the clock without such fatigue.
Step 3: Reflow Soldering
Once the solder paste and surface mount components are all in place, they need to remain there. This means the solder paste needs to solidify, adhering components to the board. PCB assembly accomplishes this through a process called "reflow".
After the pick and place process concludes, the PCB board is transferred to a conveyor belt. This conveyor belt moves through a large reflow oven, which is somewhat like a commercial pizza oven. This oven consists of a series of heaters which gradually heat the board to temperatures around 250 degrees Celsius, or 480 degrees Fahrenheit. This is hot enough to melt the solder in the solder paste.
Step 4: Inspection and Quality Control
Once the surface mount components are soldered in place after the reflow process, which doesn't stand for completion of PCBA and the assembled board needs to be tested for functionality. Often, movement during the reflow process will result in poor connection quality or a complete lack of a connection. Shorts are also a common side effect of this movement, as misplaced components can sometimes connect portions of the circuit that should not connect.
Step 5: Through-Hole Component Insertion
Depending on the type of board under PCBA, the board may include a variety of components beyond the usual SMDs. These include plated through-hole components, or PTH components.
Step 6: Final Inspection and Functional Test
After the soldering step of the PCBA process is finished, a final inspection will test the PCB for its functionality. This inspection is known as a "functional test". The test puts the PCB through its paces, simulating the normal circumstances in which the PCB will operate. Power and simulated signals run through the PCB in this test while testers monitor the PCB's electrical characteristics.
Company Introduction
Situated in is mainly engaged in the development, production, processing, and sales of redefined our own development direction and product positioning by exploring the new economic growth points and new market demand. Under the guidance of development direction, we created the brand based on unremitting efforts and exploration. firmly believes that high-quality products and services serve as the foundation of customer's trust. A comprehensive service system and a professional customer service team are established based on that. We are dedicated to solving problems for customers and meeting their demands as much as possible. Excellent in production technology and friendly in service attitude, ranks top in the industry for the comprehensive business power. We have experience in providing custom services of different products for multi companies. All these gain us a wide reputation in the industry.
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